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Kinematic error separation on five-axis NC machine tool based on telescoping double ball bar

Min WANG, Jianzhong HU, Tao ZAN

Frontiers of Mechanical Engineering 2010, Volume 5, Issue 4,   Pages 431-437 doi: 10.1007/s11465-010-0110-1

Abstract: homogeneous transformation matrix (HTM) method are applied in establishing the kinematic error model of five-axismachining tool with two-axis turntable.Based on this model, a new method for the kinematic error separation in five-axis numerical control (NC) machining tool is proposed.the proposed method is high precision and can be applied to effectively and conveniently measure the five-axis

Keywords: error modeling     error separation     telescoping double ball bar     five-axis numerical control (NC) machiningtool    

Five-axis rough machining for impellers

Ruolong QI, Weijun LIU, Hongyou BIAN, Lun LI

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 1,   Pages 71-76 doi: 10.1007/s11465-009-0010-4

Abstract: Rough machining is recognized as the most crucial procedure influencing machining efficiency and is criticalAn integrated rough machining course with detailed algorithms is presented in this paper.An algorithm for determining the minimum distance between two surfaces is applied to estimate the toolThe tool axis vector is confirmed based on flank milling using a simple method that could eliminate globalinterference between the tool and the blades.

Keywords: five-axis     impeller     tool-path     planning     flank milling     ruled surface    

Determination of the feasible setup parameters of a workpiece to maximize the utilization of a five-axis

Aqeel AHMED, Muhammad WASIF, Anis FATIMA, Liming WANG, Syed Amir IQBAL

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 298-314 doi: 10.1007/s11465-020-0621-3

Abstract: The machining industry must maximize the machine tool utilization for its efficient and effective usageThe maximum utilization of five-axis machine tools depends upon the cutting system’s geometry, the configurationresearch, a mathematical model has been developed to determine the workpiece’s feasible location in the five-axiscollision and axis limit errors.In this research, a generic arrangement of the five-axis machine tool has been selected.

Keywords: workpiece setup parameter     five-axis     space utilization     setup parameters     machine tool    

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0694-2

Abstract: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption duringA comprehensive function of energy consumption of the machining unit is built to address this problemAn integrated optimization model for reducing tool displacement and energy consumption is developed onResults show that the energy consumption and tool displacement of the machining unit are reduced, indicatingthat energy saving is achieved and the machining accuracy is guaranteed.

Keywords: energy saving design     energy consumption     machining unit     integrated optimization     machine tool    

New method for computer numerical control machine tool calibration: Relay method

LIU Huanlao, SHI Hanming, LI Bin, ZHOU Huichen

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 3,   Pages 301-304 doi: 10.1007/s11465-007-0053-3

Abstract: the kilogram-meter (KGM) measurement system to identify volumetric errors on the planes of computer numericalcontrol (CNC) machine tools, is verified through experimental tests.

Keywords: positional     volumetric     information     process     repeatability    

Kinematic simulation of a parallel NC machine tool in the manufacturing process

ZHANG Jian-min, FAN Yu, JIA Dong-yun, ZOU Qiu-ling, WU Ying

Frontiers of Mechanical Engineering 2006, Volume 1, Issue 2,   Pages 173-176 doi: 10.1007/s11465-006-0020-4

Abstract: research status of parallel machine tools, this paper introduces the structure of a 6-SPS parallel machine tool

Keywords: 6-SPS     kinematic simulation     manufacturing     application significance    

Inverse kinematics analysis and numerical control experiment for PRS-XY style hybrid machining tool

JIA Dongyong, ZHANG Jianmin, SUN Hongchang, NIU Zhigang

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 2,   Pages 235-238 doi: 10.1007/s11465-007-0041-7

Abstract: paper analyzed the inverse kinematics for the new Parallel rotate slider- axes (PRS-) style hybrid machiningtool and educed the five axes linkage inverse kinematics transform formula on the basis of the coordinatesThe program for the PRS-XY style hybrid machining tool in accordance with the program manner for thecommon numerical control (NC) machine tool was made.

Keywords: numerical     accordance     transform formula     virtual     slider-    

Design Method and Numerical Control Machining Principle for an Arbitrary n-polygon Noncircular Section

WU Yi-jie, LENG Hong-bin

Frontiers of Mechanical Engineering 2006, Volume 1, Issue 1,   Pages 71-75 doi: 10.1007/s11465-005-0005-8

Abstract: Based on the mechanistic transmission principle, the control theorems for the numerical control (NC)grinding of arbitrary n-polygon noncircular sections and the control model for the multicoordinateThen, an NC machine tool for grinding n-polygon noncircular sections was developed.

Keywords: manufacture     multicoordinate     characteristic     polygonal noncircular     mechanistic transmission    

Micro-optical fabrication by ultraprecision diamond machining and precision molding

Hui LI, Likai LI, Neil J. NAPLES, Jeffrey W. ROBLEE, Allen Y. YI

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 2,   Pages 181-192 doi: 10.1007/s11465-017-0444-z

Abstract:

Ultraprecision diamond machining and high volume molding for affordable high precision high performanceimprovements in ultraprecision machine design and performance, particularly with the introduction of both slow tooland fast tool servo.In this paper, first ultraprecision machine design and machining processes such as slow tool and fastTo implement precision optical manufacturing by molding, numerical modeling can be included in the future

Keywords: ultraprecision machining     slow tool servo     fast tool servo     compression molding     injection molding     microlens    

Tool wear mechanisms in the machining of Nickel based super-alloys: A review

Waseem AKHTAR,Jianfei SUN,Pengfei SUN,Wuyi CHEN,Zawar SALEEM

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 2,   Pages 106-119 doi: 10.1007/s11465-014-0301-2

Abstract: tool changes are thus required resulting in low economy of the machining process.This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloysprevalent wear mechanism affecting the tool life.machining of these alloys.Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

Keywords: tool wear     nickel based super-alloy     wear mechanism    

NC flame pipe cutting machine tool based on open architecture CNC system

Xiaogen NIE, Yanbing LIU

Frontiers of Mechanical Engineering 2009, Volume 4, Issue 2,   Pages 147-152 doi: 10.1007/s11465-009-0025-x

Abstract: Based on the analysis of the principle and flame movement of a pipe cutting machine tool, a retrofitNC flame pipe cutting machine tool (NFPCM) that can meet the demands of cutting various pipes is proposedfor the NFPCM, many of whose aspects are similar to milling machines; however, different from their machiningprocesses and control strategies.The paper emphasizes on the NC system structure and the method for directly creating the NC file according

Keywords: flame pipe cutting     flame incision tracks     CNC     open architecture CNC system    

A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 3,   Pages 351-364 doi: 10.1007/s11465-020-0594-2

Abstract: However, few mobile robots can accommodate the complex environment of industrial plants while performing machiningThis study proposes a novel six-legged walking machine tool consisting of a legged mobile robot and aportable parallel kinematic machine tool.of the large workspace of the legged mobile platform and the high precision of the parallel machine toolFinally, an application scenario is shown in which the walking machine tool steps successfully over a

Keywords: legged robot     parallel mechanism     mobile machine tool     in-situ machining    

Research on the Development of Machine Tool Industry in China

Wang Lei, Lu Bingheng

Strategic Study of CAE 2020, Volume 22, Issue 2,   Pages 29-37 doi: 10.15302/J-SSCAE-2020.02.005

Abstract: The machine tool referred to herein includes not only the machine tools in traditional definition, suchstudies the problems existing in China’s machine tool industry.in (1) basic research and key technologies for ultra-precision machine tools, (2) the machining accuracyFurthermore, we propose the key direction of China’s machine tool industry during the 14th Five-YearPlan and the following five to ten years, and put forward some policy measures for the development of

Keywords: machine tool     industrial development     key direction     high-end manufacturing     numerical control equipment    

Tool path strategy and cutting process monitoring in intelligent machining

Ming CHEN, Chengdong WANG, Qinglong AN, Weiwei MING

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2,   Pages 232-242 doi: 10.1007/s11465-018-0469-y

Abstract:

Intelligent machining is a current focus in advanced manufacturing technology, and is characterizedA central technology of intelligent machining—the cutting process online monitoring and optimizationIn this research, the cutting process online monitoring and optimization in jet engine impeller machiningResults show that intelligent tool path optimization and cutting process online monitoring are efficienttechniques for improving the efficiency, quality, and reliability of machining.

Keywords: intelligent machining     tool path strategy     process optimization     online monitoring    

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

Frontiers of Mechanical Engineering 2008, Volume 3, Issue 2,   Pages 175-179 doi: 10.1007/s11465-008-0022-5

Abstract: The cutting heat dissipation in chips, workpiece, tool and surroundings during the high-speed machiningchips, and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and toolThe temperature variations of the water, chips, workpiece, tool and surroundings during the closed high-speedmachining are then measured.

Keywords: cutting system     medium     temperature     flux     tool    

Title Author Date Type Operation

Kinematic error separation on five-axis NC machine tool based on telescoping double ball bar

Min WANG, Jianzhong HU, Tao ZAN

Journal Article

Five-axis rough machining for impellers

Ruolong QI, Weijun LIU, Hongyou BIAN, Lun LI

Journal Article

Determination of the feasible setup parameters of a workpiece to maximize the utilization of a five-axis

Aqeel AHMED, Muhammad WASIF, Anis FATIMA, Liming WANG, Syed Amir IQBAL

Journal Article

Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Journal Article

New method for computer numerical control machine tool calibration: Relay method

LIU Huanlao, SHI Hanming, LI Bin, ZHOU Huichen

Journal Article

Kinematic simulation of a parallel NC machine tool in the manufacturing process

ZHANG Jian-min, FAN Yu, JIA Dong-yun, ZOU Qiu-ling, WU Ying

Journal Article

Inverse kinematics analysis and numerical control experiment for PRS-XY style hybrid machining tool

JIA Dongyong, ZHANG Jianmin, SUN Hongchang, NIU Zhigang

Journal Article

Design Method and Numerical Control Machining Principle for an Arbitrary n-polygon Noncircular Section

WU Yi-jie, LENG Hong-bin

Journal Article

Micro-optical fabrication by ultraprecision diamond machining and precision molding

Hui LI, Likai LI, Neil J. NAPLES, Jeffrey W. ROBLEE, Allen Y. YI

Journal Article

Tool wear mechanisms in the machining of Nickel based super-alloys: A review

Waseem AKHTAR,Jianfei SUN,Pengfei SUN,Wuyi CHEN,Zawar SALEEM

Journal Article

NC flame pipe cutting machine tool based on open architecture CNC system

Xiaogen NIE, Yanbing LIU

Journal Article

A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

Journal Article

Research on the Development of Machine Tool Industry in China

Wang Lei, Lu Bingheng

Journal Article

Tool path strategy and cutting process monitoring in intelligent machining

Ming CHEN, Chengdong WANG, Qinglong AN, Weiwei MING

Journal Article

Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

QUAN Yanming, HE Zhenwei, DOU Yong

Journal Article